Status LED and Status Output Signal

The G6000s include a Red/Green Status LED on their top (HVCPU) board that indicates the execution state of the controller. As a convenience, if the controller is embedded and the Status LED is not visible, the execution status can also be displayed by an external binary LED that is wired to the Status Output On/Off Signal Connector.

To configure the Status Output Signal Connector or any general-purpose digital output to serve as a status indicator, the "Power State DOUT" (DataID 235) must be set equal to the signal's GPL channel number.

The execution conditions that are indicated by the LED and the output signal (if configured) are described in Table 17-2. If Red or Green is not indicated as being on, they are off.

Table 17-2: Execution Conditions Indicated by LED and Output Signal

LED State Status Signal System Status Description

Off, never on or blinking

Off, never on or blinking

Logic power off

Normally indicates that 24VDC logic power is off.

Green on, not blinking

Off, never on or blinking

Boot code loading software and firmware

Typically indicates that 24VDC logic power is on and the controller is executing its startup boot sequence.  The Status Signal is off since the PAC files that control the Status Signal are being loaded.

Green blinks 1 time per second

Blinks 1 time per second

Normal operation, motor power off

The controller is executing in its standard operating mode and motor power is disabled.

Green blinks 4 times per second

Blinks 4 times per second

Normal operation, motor power on

The controller is executing in its standard operating mode and motor power is enabled.

Green blinks 8 times per second

Blinks 8 times per second

CPU overheating

The processor is overheating, motor power is off, and the user has 5 minutes to save any programs or data. After 5 minutes, the processor will shut down and needs to be rebooted.

Off, Green formerly blinking

Off, formerly blinking

Safety diagnostics failed

In rare instances, the green LED and the Status signal will be blinking for a period of time, but when a user attempts to enable motor power, both are turned off. This indicates that the robot's safety checks failed and the robot is not safe to operate.

Red on, not blinking

On or off, not blinking

CPU crashed

This rarely occurs and indicates that the controller has crashed due to a system hardware or software error.