Yaskawa Sigma II/III Serial Absolute Encoder

This section provides wiring instructions for a Yaskawa motor equipped with a Yaskawa Sigma II/III Serial Absolute Encoder. The encoder can have 16-bits (Sigma II), 17-bits (Sigma II/III) or 20-bits (Sigma II/III) of resolution per revolution plus a battery backed-up multiple turns counter. This encoder transmits its position as a serial bit stream via RS-485 lines instead of A-B incremental pulses.

Due to the additional capabilities needed to process the absolute encoder signal, these encoders may require the "Enhanced" versions of the Guidance Controllers. Please contact Brooks for the current hardware requirements for interfacing to these types of encoders.

For information on configuring this type of encoder, please see the Software Setup section of the Controller Software section of the PreciseFlex Library.

In addition to the Encoder Connections in Table 23-12, please review the Installation Information for important recommendations on the use of twisted pair wires and shield grounding.

Table 23-12: Encoder Connections

Encoder Connector Pin Wire Color Signal Name G3000/G2000 Connector Pin

1

RED

5V

4

2

BLACK

GND

7

3

ORANGE

BATTERY +

14

4

WHITE/ORANGE

BATTERY -

12

5

LIGHT BLUE

DATA+

5

6

WHITE/LIGHT BLUE

DATA -

6

 

Table 23-13 shows the wiring instructions for the Motor Power Connectors.

Table 23-13: Wiring Instructions for Motor Power Connectors

Motor Connector Pin Wire Color Signal Name G3000/G2000 Connector Pin

1

RED

U

6

2

WHITE

V

2

3

BLUE

W

3

4

GREEN/YELLOW

FG

5

1

RED

BRAKE+

1

2

BLACK

BRAKE-

4

 

For the multi-turn counter to operate properly, a battery must be connected to the Absolute Encoder Battery Connector on the MCIM/MIDS3 board. Please see the information on that connector for detailed pin outs and plug types. Table 23-14 contains information on the required battery power.

NOTE: Unlike other absolute encoders, the Sigma II/III does not have an internal battery or capacitor that can retain the multi-turn data. Therefore, if the external battery is disconnected while the controller's power is off or the cable from the controller to the encoder is disconnected at anytime, the multi-turn data will be lost and the absolute position of the motor and encoder will have to be reestablished.

Table 23-14: Required Battery Power

External Battery Specification

Typical voltage

3.6V

Alarm trigger voltage

2.7V

Current for each encoder

20 uA